Venture Global LNG Inc. revealed the successful string test of the first Venture Global Calcasieu Pass mixed refrigerant compression system at Baker Hughes’ testing facility in Massa, Italy on April 2.
The string test proves the engineering, functionality and performance of the Calcasieu Pass process system a mere seven months after the project’s final investment decision (FID)–a major achievement and step-change for the industry.
The 10 million tonnes per annum (MTPA) Calcasieu Pass LNG project employs a comprehensive process solution from Baker Hughes that utilizes highly efficient, mid-scale, modular liquefaction trains that are factory-fabricated in Italy and shipped complete to the Calcasieu Pass site, currently under construction in Cameron Parish, Louisiana. Venture Global issued full notice to proceed to Baker Hughes in August 2019 concurrent with the project’s FID.
As part of the ongoing execution of the project, the string test was performed on the first full set of equipment to prove that all system components function together under normal operating conditions. The string test replicates and simulates site conditions, and every component that will be shipped to and operated at site is commissioned and validated in order to verify whole system functionality and performance.
The test performs a mechanical running assessment and measures equipment vibration and bearing temperatures at full speed and full load. The auxiliary and control systems are also calibrated which minimizes these activities in the field. The successful string test demonstrates the strength of the project’s design and that the equipment will function properly once installed, a major milestone and an important indicator of on-time delivery for the overall project.
In a demonstration of innovation and commitment to maintaining project schedule, Baker Hughes and Venture Global used cutting edge virtual technology to conduct the test in the face of the limiting conditions imposed by COVID-19. Overall, the test involved 21 people in five cities around the world monitoring the test using advanced digital and video remote access, as well as local field technicians for both Baker Hughes and Venture Global directly observing in Massa.
The digital transformation of the oil and gas industry has accelerated at an unexpected rate due to the outbreak of COVID-19.
Onsite technicians can send, receive, or open and view documents on smart glasses as well as receive real-time expertise, which reduces downtime and HSEQ risks.
With increased and improved data collection, gas-lift optimization can be automated across the full field and lead to operational discoveries that make an economical lift type even more cost effective.